DewTector Measures Surface Moisture in Bulk Materials

The device addresses a critical challenge faced by processors.

A cross-sectional view of the DewTector's product chamber, illustrating the air flow. The direct measurement approach using a hygrometer eliminates the need for complex calibrations for each formulation.
A cross-sectional view of the DewTector's product chamber, illustrating the air flow. The direct measurement approach using a hygrometer eliminates the need for complex calibrations for each formulation.
Coperion GmbH

Coperion (Germany) recently introduced DewTector, a moisture measuring device designed to provide reliable, automated online measurements of surface moisture content in bulk materials, particularly plastic pellets. 

The patent-pending device offers a method to help plastic manufacturers and recyclers monitor moisture levels more efficiently, addressing a critical challenge faced by processors in maintaining both product quality and maintaining compliance with industry standards.

The DewTector introduces a partial flow of bulk solids into a pressure-tight product chamber. The system determines the moisture content by analyzing the moisture released into the airflow. As the air absorbs moisture, it is analyzed by a hygrometer that measures only water content. This targeted detection ensures reliable results unaffected by other substances or changes in material composition. 

The system neither requires extensive calibration, nor the use of chemicals for different materials or recipes, making it easy to operate and maintain. The system achieves an accuracy of +5% to −15% across moisture levels ranging from several thousand ppm to a few hundred ppm, with up to ten measurements per hour. 

For more information, visit www.coperion.com.

DewTector in a typical bypass line configuration. Its compact design, with a height of only 184 mm (flange to flange), simplifies process integration.DewTector in a typical bypass line configuration. Its compact design, with a height of only 184 mm (flange to flange), simplifies process integration.Coperion GmbH

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